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[顎式破碎機(jī) 顎破 碎石機(jī) 老虎口破碎機(jī) 鄂式破碎機(jī) 鄂破]
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專業(yè)小型顎式破碎機(jī)廠家鄂式碎石機(jī)|鄂式破碎機(jī) 維修方法 1. 顎式破碎機(jī)潤(rùn)滑 (1) 經(jīng)常注意并及時(shí)做好摩擦面得潤(rùn)滑工作,可確保機(jī)器的正常運(yùn)轉(zhuǎn)和延長(zhǎng)其使用壽命。 (2) 顎式破碎機(jī)所采用潤(rùn)滑脂應(yīng)根據(jù)使用的地點(diǎn)、氣溫條件下而定,一般情況下采用鈣基、鈉基和鈣鈉基潤(rùn)滑脂。 (3) 加入軸承座內(nèi)的潤(rùn)滑脂為其空間容積的50%左右、每3~6個(gè)月更換一次。換油時(shí)應(yīng)用潔凈的或清洗滾柱軸承的滾道。 (4) 顎式破碎機(jī)開(kāi)動(dòng)前,推力板與推力板支座之間應(yīng)注入適量的潤(rùn)滑脂。 2. 顎式破碎機(jī)維修 為保證顎式破碎機(jī)的正常工作,除正確操作外,必須進(jìn)行計(jì)劃性維修,其中包括日常維護(hù)檢查,小修、中修和大修。 (1) 小修主要內(nèi)容包括檢查并修復(fù)調(diào)整裝置,調(diào)整排料口間隙,對(duì)磨損的襯板調(diào)頭或更換。檢查傳動(dòng)部分、潤(rùn)滑系統(tǒng)及時(shí)跟換潤(rùn)滑油等。小修的周期為1~3個(gè)月左右。 (2) 中修處進(jìn)行小修的工作外,還包括更換推力板、襯板、檢查并修復(fù)軸瓦等。中修的周期一般為1~2年左右。 (3) 大修 處進(jìn)行中修的工作外,還包括和更換車削偏心軸和鄂心軸,澆鑄連桿頭上部的巴氏合金,更換或修復(fù)個(gè)磨損件。大修的周期一般為5年左右。 顎式破碎機(jī)的故障原因及排除方法 故障 產(chǎn)生原因 排除方法 1.飛輪旋轉(zhuǎn)但動(dòng)顎停止擺動(dòng) 1.推力板折斷 2.連桿損壞 3.彈簧斷裂 1.更換推力板 2.修復(fù)連桿 3.更換彈簧 2.齒板松動(dòng)、產(chǎn)生金屬撞擊 齒板固定螺釘或側(cè)楔板松動(dòng)或松動(dòng) 緊固或更換螺釘或側(cè)楔板 3.軸承溫度過(guò)高 1.潤(rùn)滑脂不足或臟污 2.軸承間隙不適合或軸承接觸不好或軸承損壞 1.加入新的潤(rùn)滑脂2.調(diào)整軸承松緊程度或修整軸承座瓦或更換軸承 4.產(chǎn)品粒度變粗 齒板下部顯著磨損 將齒板調(diào)頭或調(diào)整排料口 5.推力板支承墊產(chǎn)生撞擊聲 1.彈簧拉力不足 2.支承墊磨損或松動(dòng) 1.調(diào)整彈簧力或更換彈簧 2.緊固或修正支承座 6.彈簧斷裂 調(diào)小排料口時(shí)未放松彈簧 排料口在調(diào)小時(shí)首先放松彈簧,調(diào)整后適當(dāng)?shù)財(cái)Q緊拉桿螺母 7.機(jī)器跳動(dòng) 地腳緊固螺栓松弛 擰緊或更換地腳螺栓 注意事項(xiàng) (1) 破碎機(jī)正常運(yùn)轉(zhuǎn)后,方可投料生產(chǎn)。 (2) 待碎物料應(yīng)均勻地加入破碎機(jī)腔內(nèi),應(yīng)避免側(cè)向加料或堆滿加料,以邊過(guò)載或承受過(guò)載。 (3) 正常工作時(shí),軸承的溫升不應(yīng)該超過(guò)30℃,溫度不得超過(guò)70℃。超過(guò)上述溫度時(shí),應(yīng)立即停車,查明原因并加以排除。 (4) 停車前,應(yīng)首先停止加料,待破碎腔內(nèi)物料完全排出后,方可關(guān)閉電源。 (5) 破碎時(shí),如因破碎腔內(nèi)物料阻塞而造成停車,應(yīng)立即關(guān)閉電源停止運(yùn)行,將破碎腔內(nèi)物料清理干凈后,方可再行起動(dòng)。 (6) 顎板一端磨損后,可調(diào)頭使用。 (7) 破碎機(jī)使用一段時(shí)間后,應(yīng)將緊定襯套松動(dòng)而損傷機(jī)器。 Professional Small Jaw Crusher Manufacturer - Jaw Crusher | Jaw Crusher maintenance methods 1. Lubrication of jaw crusher (1) Regularly paying attention to and timely lubricating the friction surface can ensure the normal operation of the machine and extend its service life. (2) The lubricating grease used for jaw crushers should be determined according to the location of use and temperature conditions. Generally, calcium based, sodium based, and calcium sodium based lubricating greases are used. (3) The lubricating grease added to the bearing seat is about 50% of its spatial volume and should be replaced every 3-6 months. Clean the raceway of the roller bearing with clean gasoline or kerosene when changing the oil. (4) Before starting the jaw crusher, an appropriate amount of lubricating grease should be injected between the thrust plate and the thrust plate support. 2. Maintenance of jaw crusher To ensure the normal operation of the jaw crusher, in addition to correct operation, planned maintenance must be carried out, including daily maintenance checks, minor repairs, medium repairs, and major repairs. (1) The main content of minor repairs includes checking and repairing adjustment devices, adjusting the clearance between discharge ports, and turning or replacing worn lining plates. Check the transmission part, lubrication system, and replace lubricating oil in a timely manner. The cycle of minor repairs is about 1-3 months. (2) In addition to carrying out minor repairs in the maintenance department, it also includes replacing thrust plates, lining plates, inspecting and repairing bearing shells, etc. The maintenance cycle is generally around 1-2 years. (3) In addition to carrying out intermediate repairs at the major repair department, it also includes replacing and turning ecceic shafts and jaw shafts, ting Bitt alloy on the upper part of the connecting rod head, and replacing or repairing worn parts. The overhaul cycle is generally around 5 years. The causes and troubleshooting methods of jaw crusher faults Troubleshooting methods for the causes of faults 1. The flywheel rotates but the moving jaw stops swinging. 1. The thrust plate is broken 2. Damaged connecting rod 3. Spring fracture 1. Replace the thrust plate 2. Repair the connecting rod 3. Replace the spring 2. Loose teeth plate, metal impact on teeth plate fixing screws or side wedges, loose fastening or replacement of screws or side wedges 3. The bearing temperature is too high. 1. Insufficient or dirty lubricating grease 2. The bearing clearance is not suitable or the bearing contact is poor or the bearing is damaged. 1. Add new lubricating grease. 2. Adjust the tightness of the bearing or repair the bearing seat tile or replace the bearing 4. The particle size of the product becomes coarse, and the lower part of the toothed plate is significantly worn. Adjust the toothed plate or adjust the discharge port 5. The thrust plate support pad produces an impact sound. 1. Insufficient spring tension 2. The support pad is worn or loose. 1. Adjust the spring force or replace the spring 2. Tighten or modify the support seat 6. When the spring breaks and the discharge port is not loosened, the spring should be loosened first, and then the pull rod nut should be tightened appropriately after adjustment 7. Machine jumping, loose tightening of anchor bolts or replacement of anchor bolts precautions (1) The crusher can only be put into production after normal operation. (2) The materials to be crushed should be evenly added into the crusher chamber, and lateral feeding or stacking of materials should be oided to prevent one-sided overload or bearing overload. (3) During normal operation, the temperature rise of the bearing should not exceed 30 ℃, and the maximum temperature should not exceed 70 ℃. When the above temperature is exceeded, the vehicle should be stopped immediately, the cause should be identified and eliminated. (4) Before pang, the feeding should be stopped first, and the power can only be turned off after the material in the crushing chamber is completely discharged. (5) When crushing, if the vehicle stops due to material blockage in the crushing chamber, the power should be immediately turned off and the operation should be stopped. After cleaning the material in the crushing chamber, it can be restarted. (6) After one end of the jaw plate is worn, it can be used with an adjustable head. (7) After using the crusher for a period of time, the tightening sleeve should be loosened and the machine should be damaged.
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